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  ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs j rev. jun 10, 2004 page 1 of 12 applications x distributed power architectures x industrial applications x telecommunications equipment x lan/wan applications x data processing features x single board design x industry standard pin-out x fixed frequency operation x magnetic feedback x low profile ? 8.5 mm height x input/output isolation: 1500 vdc x programmable input undervoltage lockout x low conducted and radiated emi x output over-current protection x thermal protection (with auto-reset) x remote on/off (primary referenced) x output over-voltage protection (-0503 version) x wide output voltage trim adjust, positive or negative x operating temperature to 105 q c x ul, csa and en/iec60950 (3 rd ed.) approval pending description the ims30 series of board-mountable converters are industry standard size, low profile, dual output, dc -dc converters and are particularly suitable for applications in industry and telecommunication where variable input voltages or high transients are prevalent. the product provides onboard conversion of standard telecom, datacom and industrial input voltage to isolated low output voltages using highly efficient synchronous rectifiers. selection chart model input voltage range, vdc input current, max adc output voltage, vdc output rated current, adc output ripple and noise, mvp-p efficiency, % 5.1 3.1 50 48ims30-0503-9g 32 - 75 1.2 3.3 4.2 50 85 3.3 4.0 40 48ims30-0302-9g 32 - 75 1.1 1.8 5.0 30 83
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 2 of 12 absolute maximum ratings stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long term reliability and cause permanent damage to the converter. specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. parameter conditions/description min max units input voltage (vin) transient input voltage (vint) continuous transient, 100ms (max 3 sec) 32 75 100 vdc vdc operating casetemp. (tc) all operating conditions -45 105 q c storage temperature (ts) -55 125 q c on/off control voltage (vrc) referenced to -vin -10 5 vdc environmental and mechanical specifications specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. parameter conditions/description min nom max units shock iec68-2-27 100 g sinusoidal vibration iec68-2-6 10 g weight 0.6/17 oz/g water washing standard process yes mtbf per bellcore tr-nwt-000332 2,500 khrs isolation specifications specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. parameter conditions/description min nom max units insulation safety rating basic isolation voltage (vps) 1,500 vdc isolation resistance (rps) 10 m : isolation capacitance (cps) 4,700 pf input specifications specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. parameter conditions/description min nom max units input voltage (vin) continuous 32 48 75 vdc input current when shutdown vin.nom, remote control activated 1 2 madc input current no load vin.nom, io = 0 100 madc turn-on input voltage (-0503) ramping up, io.max 31 vdc turn-off input voltage (-0503) ramping down, io.max 30 vdc turn-on input voltage (-0302) ramping up, io.max 31.2 vdc turn-off input voltage (-0302) ramping down, io.max 30.4 vdc turn-on time to output regulation band after remote control rise time 250 25 5 400 ms ms ms input reflected ripple current vin.max, io.max 60 map-p input capacitance 2 p f
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 3 of 12 output specifications all specifications apply over input voltage, output load and temperature @ 25 q c, unless otherwise noted. 48ims30-0503-9g: (vo1) 5.1v/3.1a parameter conditions/description min nom max units output voltage setpoint accuracy vo1 vin.nom, io1 = 1.55a, io2 = 2.1a, 25 q c 4.9 5.1 5.3 vdc output current # io1 vin.min to vin.max 0.6 3.1 adc line regulation vin.min to vin.max, 50% io.max 50 100 mv load regulation cross regulation see graph (load/cross regulation window) dynamic regulation peak deviation settling time 50-100% io.max load step change. to 1% error band 250 1000 mv p s output voltage ripple* vr vin.min to vin.max, io.min to io max, 20mhz bandwidth 50 100 mvp-p admissible load cap. comax io.max, vin.nom** 2,200 p f output current limit threshold icl vout <0.90 vo.nom, both outputs set to icl, vimin 120 180 %io.max switching frequency fs vin.nom, io.max 260 khz temperature coeff. tco 0.02 %vo/ q c 48ims30-0503-9g: (vo2) 3.3v/4.2a parameter conditions/description min nom max units output voltage setpoint accuracy vo2 vin.nom, io1 = 1.55a, io2 = 2.1a, 25 q c 3.265 3.3 3.335 vdc output current # io2 vin.min to vin.max 0.6 4.2 adc line regulation vin.min to vin.max, 50% io.max 33 mv load regulation vin.nom, io.min to io.max 35 70 mv cross regulation io2 = 4.2a, io1 min to max, measure vo2 33 mv dynamic regulation peak deviation settling time 50-100% io.max load step change. to 1% error band 200 3000 mv p s output voltage ripple* vr vin.min to vin.max, io.min to io max, 20mhz bandwidth 50 100 mvp-p admissible load cap. comax io.max, vin.nom 2,200 p f output current limit threshold icl vout <0.90 vo.nom, both outputs set to icl, vi.min 120 180 %io.max temperature coeff. tco 0.02 %vo/ q c trim range** vt io.min to io.max, vin.min to vin.max 2.97 3.63 vdc * measure with a 1 p f ceramic across each output to ground, 20mhz bandwidth ** measured with constant resistive load *** when vo2 is trimmed, vo1 follows linearly
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 4 of 12 efficiency vs load 0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00% 0 imin 25% inom 50% inom 75% inom inom iout (a) efficiency vin min vin no m vin max 48ims30-0503-9g characteristic curves vo1 vs input voltage and output load 0.00 1.00 2.00 3.00 4.00 5.00 6.00 0.00 0.60 0.78 1.55 2.33 3.10 3.72 4.40 4.70 5.00 5.40 output current (a) [equal %load on each output] output voltage (v) vin min vin nom vin max vo2 vs input voltage and output load 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 0.00 0.60 1.05 2.10 3.15 4.20 5.04 5.50 5.75 6.00 6.48 output current (a) [equal %load on each output] output voltage (v) vin min vin nom vin max vo1 cross regulation 4.40 4.50 4.60 4.70 4.80 4.90 5.00 5.10 imin 25% 50% 75% inom vo2 output current (setting vo1 @ inom) vo1 output voltage (v) vin min vin nom vin max vo2 cross regulation 3.29 3.29 3.29 3.29 3.29 3.30 3.30 3.30 3.30 3.30 imin 25% 50% 75% inom vo1 output current (setting vo2 @ inom) v02 output voltage (v) vin min vin nom vin max cross regulation and load regulation window
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 5 of 12 output specifications all specifications apply over input voltage, output load and temperature @ 25 q c, unless otherwise noted. 48ims30-0302-9g: (vo1) 3.3v/4a parameter conditions/description min nom max units output voltage setpoint accuracy vo1 vin.nom, io1 = 2.0a, io2 = 3.0a, 25 q c 3.25 3.3 3.35 vdc output current io1 vin.min to vin.max 0.4 4.0 adc line regulation vin.min to vin.max, 50% io.max 33 mv load regulation cross regulation see graph (load/cross regulation window) load regulation vin.nom, io.min to io.max 140 200 mv cross regulation io1 = 4.0a, io2 min to max, measure  vo1 250 mv dynamic regulation peak deviation settling time 50-100% io.max load step change. to 1% error band 200 800 mv p s output voltage ripple* vr vin.min to vin.max, io.min to io max, 20mhz bandwidth 40 100 mvp-p admissible load cap. comax io.max, vin.nom** 2200 p f output current limit threshold icl vout ? 0.90 vo.nom, both outputs set to icl 120 180 %io.max switching frequency fs vin.nom, io.max 350 khz temperature coeff. tco 0.02 %vo/ q c 48ims30-0302-9g: (vo2) 1.8v/5a parameter conditions/description min nom max units output voltage setpoint accuracy vo2 vin.nom, io1 = 2.0a, io2 = 3.0a, 25 q c 1.775 1.8 1.825 vdc output current io2 vin.min to vin.max 0.5 5.0 adc line regulation vin.min to vin.max, 50% io.max 18 mv load regulation vin.nom, io.min to io.max 100 150 mv cross regulation io2 = 5.0a, io1 min to max, measure  vo2 90 mv dynamic regulation peak deviation settling time 50-100% io.max load step change. to 1% error band 150 600 mv p s output voltage ripple* vr vin.min to vin.max, io.min to io max, 20mhz bandwidth 30 75 mvp-p admissible load cap. comax io.max, vin.nom** 2200 p f output current limit threshold icl vout ? 0.90 vo.nom, both outputs set to icl 120 180 %io.max temperature coeff. tco 0.02 %vo/ q c trim range*** vt io.min to io.max, vin.min to vin.max 1.62 1.98 vdc * measure with a 1 p f ceramic across each output to ground, 20mhz bandwidth ** measured with constant resistive load *** when vo2 is trimmed, vo1 follows linearly
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 6 of 12 48ims30-0302-9g characteristic curves efficiency vs load 0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00% 0 imin 25% inom 50% inom 75% inom inom iout (a) efficiency vin min vin nom vin max vo1 vs input voltage and output load 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 0.00 0.40 1.00 2.00 3.00 4.00 4.80 5.75 5.98 6.20 6.70 output current (a) [equal %load on each output] output voltage (v) vin min vin nom vin max vo2 vs input voltage and output load 0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 0.00 0.50 1.25 2.50 3.75 5.00 6.00 7.30 7.78 8.25 8.91 output current (a) [equal %load on each output] output voltage (v) vin min vin nom vin max vo1 cross regulation 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 imin 25% 50% 75% inom vo2 output current (setting vo1 @ inom) v01 output voltage (v) vin min vin nom vin max vo2 cross regulation 1.68 1.70 1.72 1.74 1.76 1.78 1.80 1.82 imin 25% 50% 75% inom vo1 output current (setting v02 @ inom) v02 output voltage (v) vin min vin nom vin max cross regulation and load regulation window
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 7 of 12 feature specifications all specifications apply over input voltage, output load and temperature range, unless otherwise noted. parameter conditions/description min nom max units shutdown (on/off) positive logic converter on converter off negative logic converter on converter off on/off signal is low ? converter is off high logic range shutdown pin is pulled low on/off signal is low ? converter is on low logic range shutdown pin is pulled high 2.0 -1.0 -10 2.4 5.0 0.7 0.8 5.0 vdc vdc vdc vdc temperature derating curves the derating curves below give an indication of the output power achievable with and without forced air- cooling. however in the final application, in order to ensure the reliability of the unit, care must be taken to ensure the maximum case temperature is not exceeded under any conditions. 48ims30-0503-9g output power vs ambient temp. and airflow 0 20 40 60 80 100 120 0 10 20 30 40 50 60 70 80 90 100 105 ambient temp. (deg c) output power (% of 30w) 400lfm (2 m/s) 200lfm (1 m/s) 0 lfm 48ims30-0302-9g output power vs ambient temp. and airflow 0 20 40 60 80 100 120 0 10 20 30 40 50 60 70 80 90 100 105 ambient temp. (deg c) output power (% of 30w) 400lfm (2 m/s) 200lfm (1 m/s) 0 lfm
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 8 of 12 typical application this series of converters does not require any external components for proper operation. however, if the distribution of the input voltage to the converter contains significant inductance, a capacitor across the input terminals may be required to stabilise the input voltage. a minimum of 1f, quality electrolytic / ceramic capacitor is recommended for this purpose. for output decoupling it is recommended to connect, directly across the output pins, a 1f ceramic capacitor. remote control features:- x shutdown (positive logic) the remote control pin functions as a normal soft shutdown. it is referenced to the vi- pin. with positive logic, when the remote control pin is pulled low, the output is turned off and the unit goes into a very low input power mode. an open collector switch is recommended to control the voltage between the remote control pin and the vi- pin of the converter. the remote control pin is pulled up internally, so no external voltage source is required. the user should avoid connecting a resistor between the remote control pin and the vi+ pin. the user must take care to ensure that the pin reference for the control is connected close to the vi- pin. the control signal must not be referenced ahead of emi filtering, or remotely from the unit. if the remote control pin is not used, it can be left floating. x inhibit (negative logic) ( option ?i? excludes shutdown) the output(s) of the converter may be enabled or disabled by means of a logic signal (ttl, cmos, etc.) applied to the inhibit (sd) pin. no output voltage overshoot will occur when the unit is turned on. if the inhibit function is not required the inhibit pin should be connected to vi- to enable the output (active low logic, fail safe). programmable undervoltage lockout the remote control pin (sd) can also be used as a programmable undervoltage lockout. the undervoltage lockout value is 30v with a typical 0.5v hysteresis window, which can be trimmed up by means of an external resistor, connected between the sd pin and vi- pin. 48ims30 rext [k : ] vi min [v]  31 50 34 29 36 20 38 15 40 output current limiting when the output is overloaded above the maximum output current rating, the voltage will start to reduce to maintain the output power to a safe level. in a condition of high overload or short-circuit where the output voltage is pulled below approximately 30% of vo.nom, the unit will enter a ?hiccup? mode of operation. under this condition the unit will attempt to restart, approximately every 100ms until the overload has cleared. synchronisation feature it is possible to synchronise the switching frequency of one or more converters to an external symmetrical clock signal. consult factory if this option is required, for full application details. short circuit behaviour the current limit characteristic shuts down the converter whenever a short circuit or an overload is applied to its output. the converter self-protects and automatically recovers after removal of the overload condition (hiccup mode).
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 9 of 12 output voltage trim the trim feature allows the user to user to adjust the output voltage from the nominal (+/-10%). this is a secondary referenced control trim. if the control circuit is left open circuit the nominal output voltages appear. a single external resistor can adjust output voltage. to increase vout, a resistor is connected between trim pin (#17) and go pin (#15). to decrease vout, a resistor is connected between trim pin (#17) and vo2 pin (#11). output vo1 linearly follows vo2 when trimmed. to increase vo: radj = (c / (v d - vo)) ? b : where: vd = desired output voltage vo = nominal output voltage. to decrease vo: radj = [ a * (v d - d) / (vo -v d ) ] - b : where: vd = desired output voltage vo = nominal output voltage. model a b c d 48ims30-0503-9g 1800 1800 2229 1.24 48ims30-0302-9g 450 500 1080 1.24 note: when the output voltage is trimmed up, the output power from the converter must not exceed its maximum rating. this is determined by measuring the output voltage on the output pins, and multiplying it by the output current. thermal considerations the converter is designed for natural or forced convection cooling. the output power of the converter is limited by the maximum case temperature (tc). to ensure reliable long term operation of the converters, and to comply with safety agency requirements, power-one limits maximum allowable case temperature (tc) to 105c (see mechanical drawings). overtemperature protection the converters are protected from possible overheating by means of an internal non-latching temperature monitoring circuit. it shuts down the unit above the internal temperature limit and attempts to automatically restart in short periods. this feature prevents from excessive internal temperature excursion, which could occur in heavy overload conditions. overvoltage protection overvoltage protection is available on the 48ims30-0503-9g and has a typical inception point 130% of vo2. in the event of an overvoltage, the secondary loop flags the primary side controller and the unit self protects. input transient voltage protection a built-in suppressor diode provides effective protection against transients and high-energy pulses that may occur. this diode also provides for reverse polarity protection at the input by conducting current in the reverse direction.
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 10 of 12 safety considerations these converters feature 1500 volt dc isolation from input to output. the input to output resistance is greater than 10mohm. these converters are provided with basic insulation between input and output circuits according to en60950 / ul1950 / csa60950-00. nevertheless, if the system using the converter needs to receive safety agency approval, certain rules must be followed in the design of the system. in particular, all of the creepage and clearance requirements of the end-use safety requirements must be observed. these documents include ul60950, csa60950-00 and en60950, although specific applications may have additional requirements. in order for the output of the converter to be considered as selv (safety extra low voltage) or tnv-1, according to en60950 / ul1950 / csa60950-00, one of the following requirements must be met in the system design: x the converter has no internal fuse. an external fuse must be provided to protect the system from catastrophic failure. a fuse with a rating not greater than 3.15a is recommended. the user can select a lower rating fuse based upon the inrush transient and the maximum input current of the converter, which occurs at the minimum input voltage. both input traces and the chassis ground trace (if applicable) must be capable of conducting a current of 1.5 times the value of the fuse without opening. the fuse must not be placed in the grounded input line, if any. x if the voltage source feeding the module is selv, the output of the converter is considered selv and may be grounded or ungrounded. x the circuitry of the converter may generate transients, which exceed the input voltage. even if the input voltage is selv (<60v) the components on the primary side of the converter may have to be considered as hazardous. a safety interlock may be needed to prevent the user from accessing the converter while operational. emc specifications conducted noise: ims30 suggested circuit required for level b of cispr 22/en 55022, measured at u i nom and i o nom . reference designator description part number vendor tr01 80 p h common mode choke pd0034 pulse engineering c01 1 p f ceramic capacitor 18124c105kat4a a v x l01 47 p h inductor ds5022p-473 coilcraft c02 47 p f electrolytic capacitor b41588-d9476-t siemens c03 130nf ceramic capacitor 1206b134m101nt novacap electromagnetic susceptibility: standard applied stress class level performance outcome * electrostatic discharge en61000-4-2 2kv to pins 1b electromagnetic field en61000-4-3 3v/m 2 a electrical fast transient en61000-4-4 2000 vp to input 3b conducted disturbances en61000-4-6 3vrms to input 2b * a denotes normal operation, no deviation from specification. b denotes temporary deviation from specification is possible.
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 11 of 12 mechanical drawing note:- mm[inches] tolerances: - 0.5-10 0.1 10-100 0.2 note: option p has overall lenght of 13.2 mm
ims30 series: 30w dc- dc converters 32-75v input 3.3v & 5.1v, 1.8v & 3.3v dual outputs rev. jun 10, 2004 page 12 of 12 pin-out pin designation function reference -k option 1 vi+ positive input voltage primary vi+ 2 vi- negative input voltage primary vi- 3 w synchronisation primary no pin 4 sd remote control (shutdown / inhibit / pul) primary sd 5 6 7 8 9 10 11 vo2 output voltage 2 secondary vo2 12 13 vo1 output voltage 1 secondary go 14 15 go common output return secondary vo1 16 17 trim output voltage adjust secondary no pin ordering information (consult factory for availability) options suffixes to part number negative logic version add suffix ?i? (example 48ims30-0503-9gi) alternate pin-out version add suffix ?k? (example 48ims30-0503-9gk) alternate pin length (13.2 mm) add suffix ?p? (example 48ims30-0503-9gp) notes 1. consult factory for the complete list of available options. 2. power-one products are not authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the president of power-one, inc. 3. specifications are subject to change without notice.


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